AIKA Sportswear is a vertically integrated manufacturer of custom sports bras and yoga tops, based in Dongguan, China. Since 2010, we have produced private label activewear for 320+ brands across the United States, United Kingdom, Germany, France, Netherlands, Ireland, and Australia.
Our OEM/ODM service covers the full production chain for sports bras and yoga tops: fabric sourcing, CAD pattern design, support-level engineering, sampling, bulk manufacturing, logo application, and private label packaging. We specialise in solving the most common sourcing failures reported by brand buyers — inconsistent support levels across sizes, strap and band failures after washing, cup padding deformation, and sampling delays that push back seasonal launch dates.
As a sports bra and yoga top OEM factory with over 15 years of manufacturing experience, we offer full private label customisation for sports bras, yoga tops, and yoga sets. Send us your tech pack, reference designs, or purchase plan — our team will respond with a quotation and fabric recommendations within 24 hours.
Inconsistent support levels across sizes — the same size can fit differently from one production run to the next
Cup padding that deforms or shifts during washing, creating visible lumps under the fabric
3.Thin, sheer, non-squat-proof cheap fabric
Strap and underband elastic that loses recovery after 10–15 washes, generating customer complaints
Fabric that doesn’t match the approved sample in stretch recovery or hand feel
Uncertified factories with no BSCI or social compliance audit, creating compliance risk for EU and US buyers
1. Support engineering — eliminates the cause of fit-related returns
Our CAD pattern design team executes 1:1 tech pack matching with 3D size grading optimised for Western US/EU female body measurements. Every style is engineered with a verified support level (light, medium, or high) tested across a minimum of three body types. This reduces fit-related returns and exchange costs.
2. Predictable lead times — protects your seasonal launch schedule
Sampling within 5–15 working days. Bulk production in 25–35 working days. Maximum 5-day delay control even during peak sales seasons. 15-day rush production available for time-sensitive launches.
3. Performance fabrics matched to sports bra demands — prevents batch-to-batch quality complaints
Premium performance fabrics including butter-soft naked-feel nylon spandex, seamless compression knit, honeycomb breathable mesh, and GRS recycled eco nylon. Every fabric batch is tested for 4-way stretch recovery, opacity, and colour fastness before cutting.
4. Construction quality — reduces after-sales defects and customer complaints
Four-needle six-thread flatlock stitching and laser-bonded seamless edges eliminate skin friction. Adjustable strap hardware and underband elastics undergo stretch recovery testing (minimum 95% recovery after 50 wash cycles). After-sales defective rate below 1% based on 2025 shipment data.
5. Full branding — one supplier, complete brand consistency
Silicone, embroidery, and sublimation logo application; woven size labels; brand hang tags; eco-degradable packaging. All branding elements are produced in-house for colour and texture consistency across your product range.
6. QC transparency — you see what you approve
6-step AQL 2.5 inspection before shipment. Photo and video documentation shared before dispatch. On-site and virtual factory inspections arranged for orders above 300 pcs.
Minimum order quantity from 100 pieces per style and colour. Mixed sizes (XS–5XL) and colourways accepted within one style to reduce inventory risk. Sample orders have no minimum quantity requirements for fabric and fit testing.
Our in-house team handles fabric sourcing, pattern development, sampling, bulk manufacturing, and logistics coordination. You focus on brand building; we manage production execution. No complete tech pack ready? We develop silhouettes from reference images, sketches, or competitor samples.
Specialised development across Nida crepe, Japanese crepe, satin, georgette, jersey knit, French terry, and 4-way stretch nylon spandex. Fabric opacity, colour retention, and hand feel tailored to your brand’s positioning. OEKO-TEX Standard 100 certified fabrics.
If you need design support, our OEM service provides a one-stop solution from trend insights to finished products. Our in-house design and manufacturing team can help you develop a unique muslim clothing line — whether for daily modest wear, prayer collections, or muslim sportswear.
Digitally managed production lines ensure flexibility for both small batch runs and large seasonal orders — suitable for growing modest fashion labels and established brands.
We translate your brand concept into production-ready details with durable logo and printing crafts compatible with all performance fabrics.
We manage everything from fabric development and sample prototyping to bulk manufacturing and shipping—all under one roof. Save time and cost with streamlined operations built for activewear brands.
Logo-printed pouches, polybags, recycled kraft mailers — tell your brand story in every parcel.
Add heat-sealed logos, reflective prints, woven labels, or seamless tagless branding to make your collection stand out. Branding methods are optimized for both function and comfort during movement.
Caters to diverse client demands with versatile styles and full‑range sizing. We deliver tailored cuts, rich color options and on‑trend seasonal designs to match market requirements. From premium limited‑edition pieces to cost‑effective mass‑market goods, we adjust product solutions for your target audience.
We meticulously review your tech packs before proceeding with production. If we identify areas for improvement, we provide suggestions on how to enhance the product further. Details such as stitching color, stitching thread size, fabric choice, packing methods, trims, and colors all require meticulous care to ensure perfection.
We understand that your brand is unique, and therefore, we tailor everything to your design specifications, including sizes, colors, design features, printing, embroidery, and more. You won’t have to choose from standard items in a catalog; we can start from scratch based on your tech packs.
Founded in Dongguan, China in 2010, AIKA was established by a core team with over 15 years of sportswear R&D and manufacturing experience. We built our factory to address the most common pain points reported by global clothing buyers: rigid high MOQ requirements, inconsistent fabric quality, slow sampling cycles, and non-standard customisation service.
As a vertically integrated manufacturer, we handle independent R&D, fabric sourcing, bulk production, and full OEM/ODM customisation. Our main products include sports bras, yoga tops, yoga sets, yoga pants, and running sportswear. We serve importers, boutique clothing brands, and Amazon & independent store sellers across the USA, EU, Australia, and Southeast Asia.
All fabrics pass SGS and OEKO-TEX international certification.
We follow a strict and efficient workflow to bring your sportswear concepts from initial ideas to final bulk delivery smoothly.
After reviewing your customisation requirements, order quantity, and timeline, a dedicated consultant is assigned to your account.
Our CAD designers create production patterns from your tech pack, design drawings, or reference samples. We accept AI, PDF, and tech pack files. For muslim clothing, pattern development includes modesty-compliant fit verification and coverage adjustment.
You receive fabric swatches with verified opacity data, colour cards, and compliance test reports (OEKO-TEX) for approval. We offer 12,000+ fabric and colour options, plus custom fabric development for specific opacity and drape requirements.
Fabric is pre-shrunk, tested for opacity, and cut according to approved patterns. A pre-production sample is produced for your approval before bulk cutting begins. Hijab edge construction and prayer dress length verified at this stage.
Flatlock, overlock, and coverstitch construction performed in-house. In-line quality checks at each production stage, including measurement verification, colour consistency spot-checks, and opacity verification.
100% full inspection with before packing. Compliance documentation provided for customs clearance. Photos and videos shared for your confirmation before dispatch.
Served over 130 global fitness, yoga and activewear brands, repeat customer repurchase rate hits 98%. Free factory on-site inspection arrangement for clients with order quantity over 300 pcs, virtual video factory tour support for overseas buyers.
Standard MOQ is 100 pieces per colour and style. Mixed sizes and multiple support levels are accepted to reduce inventory costs. Sample orders have no minimum quantity requirement.
Yes. We develop racerback, cross-back, strappy, high-impact, and seamless sports bras, as well as yoga tops, crop tops, and tank tops. You provide a tech pack or reference images; our team offers free ODM pattern development. Customisable details include support level, strap type, cup padding, labels, hangtags, and brand packaging.
4-way stretch butter nylon spandex, ribbed knit, seamless compression fabric, quick-dry blends, GRS recycled fabric, and UPF 50+ matte material. All pass anti-pilling, colour fastness, and stretch recovery tests.
Pre-production samples take 5–15 working days after confirmation. Bulk orders require 25–35 working days. 15-day rush production is available for seasonal launches.
3D silicone print, water-based screen print, heat transfer, jacquard labels, embroidery, and all-over sublimation. All decorations resist cracking, peeling, and fading after repeated washing.
Yes. We are an integrated sportswear manufacturer with complete cutting, sewing, printing, and washing workshops — no middlemen. Buyers can book free online video tours at any time. On-site factory visits are available by prior appointment. Monthly capacity reaches 500,000 units.
No. We sign NDAs with all private label clients. Your exclusive silhouettes, prints, and tech packs will never be shared with other brands. Pattern files are stored securely for future reorders with no additional pattern fees.
Every shipment undergoes 6-step AQL 2.5 inspection before dispatch. Our after-sales defective rate is below 1% based on 2025 shipment data. Defective units are replaced or credited in the next production run.