AIKA Sportswear is a vertically integrated yoga apparel manufacturer based in Dongguan, China. Since 2010, we have produced custom yoga leggings for 320+ activewear brands across the United States, United Kingdom, Germany, France, Netherlands, Ireland, and Australia.
Our OEM/ODM service covers the full production chain: fabric sourcing, CAD pattern design, sampling, bulk manufacturing, logo application, and private label packaging. We specialise in solving the most common sourcing failures reported by brand buyers — sheer fabric that fails the squat test, inconsistent sizing across production runs, and sampling delays that push back seasonal launch dates.
Key production parameters: 1.MOQ: from 100 pcs per style/colour 2.Sampling: 5–15 working days 3.Bulk production: 25–35 working days 4.Monthly capacity: 500,000 units 5.Certifications: SGS, OEKO-TEX, BSCI social compliance audit
As a yoga activewear OEM factory with over 15 years of manufacturing experience, we offer full private label customisation for yoga pants and leggings. Send us your tech pack, reference designs, or purchase plan — our team will respond with a quotation and fabric recommendations within 24 hours.
Samples that don’t match the approved tech pack — leading to re-sampling delays
Fabric that becomes sheer under stretch, failing the squat test and generating returns
Uncertified factories with no BSCI or social compliance audit, creating compliance risk for EU and US buyers
Rough inner seams causing chafing during high-stretch movement
Incomplete full private label branding customization service
Uncertified factories with no BSCI or social compliance audit, creating compliance risk for EU and US buyers
1. Pattern accuracy — eliminates the #1 cause of re-sampling delays
Professional CAD pattern design team with 1:1 tech pack execution. 3D size grading optimised for Western US/EU female body measurements, reducing fit-related returns and exchange costs.
2. Predictable lead times — protects your seasonal launch schedule
Sampling within 5–15 working days. Bulk production in 25–35 working days. Maximum 5-day delay control even during peak sales seasons. 15-day rush production available for time-sensitive launches.
3. Fabric consistency — prevents batch-to-batch quality complaints
Premium performance fabrics including butter-soft naked-feel nylon spandex, vertical ribbed, honeycomb breathable, and GRS recycled eco nylon. Every batch passes 4-way squat-proof stretch and opacity testing.
4. Construction quality — reduces after-sales defects
Four-needle six-thread flatlock stitching and laser-bonded seamless edges eliminate skin friction during yoga, running, and high-intensity training. After-sales defective rate below 1% based on 2025 shipment data.
5. Full branding — one supplier, complete brand consistency
Silicone, embroidery, and sublimation logo application; woven size labels; brand hang tags; eco-degradable packaging. All branding elements are produced in-house for colour and texture consistency.
6. QC transparency — you see what you approve
6-step AQL 2.5 inspection before shipment. Photo and video documentation shared before dispatch. On-site and virtual factory inspections arranged for orders above 300 pcs.
Minimum order quantity from 100 pieces per style and colour. Mixed sizes (XS–5XL) and colourways accepted within one style to reduce inventory risk. Sample orders have no minimum quantity requirements for fabric and fit testing.
Our in-house team handles fabric sourcing, pattern development, sampling, bulk manufacturing, and logistics coordination. You focus on brand building; we manage production execution. No complete tech pack ready? We develop silhouettes from reference images, sketches, or competitor samples.
Specialised development across Nida crepe, Japanese crepe, satin, georgette, jersey knit, French terry, and 4-way stretch nylon spandex. Fabric opacity, colour retention, and hand feel tailored to your brand’s positioning. OEKO-TEX Standard 100 certified fabrics.
If you need design support, our OEM service provides a one-stop solution from trend insights to finished products. Our in-house design and manufacturing team can help you develop a unique muslim clothing line — whether for daily modest wear, prayer collections, or muslim sportswear.
Digitally managed production lines ensure flexibility for both small batch runs and large seasonal orders — suitable for growing modest fashion labels and established brands.
We translate your brand concept into production-ready details with durable logo and printing crafts compatible with all performance fabrics.
Seamless or laser-bonded edges Hidden zipper side pocket Y-curve or double-arc butt-lifting lines
Four-way stretch, squat-proof opacity Anti-pilling Cooling fibers for hot yoga Optional antibacterial & odor-control finishes
Length options: cropped / 7/8 / full-length Exclusive Western fit database: optimized waist–hip–thigh ratios
Support full solid color card matching .full all-over sublimation custom print, strict color fastness test, stable color difference avoid color mismatch between sample and bulk goods
We understand that your brand is unique, and therefore, we tailor everything to your design specifications, including sizes, colors, design features, printing, embroidery, and more. You won’t have to choose from standard items in a catalog; we can start from scratch based on your tech packs.
Founded in Dongguan, China in 2010, AIKA was established by a core team with over 15 years of sportswear R&D and manufacturing experience. We built our factory to address the most common pain points reported by global clothing buyers: rigid high MOQ requirements, inconsistent fabric quality, slow sampling cycles, and non-standard customisation service.
As a vertically integrated manufacturer, we handle independent R&D, fabric sourcing, bulk production, and full OEM/ODM customisation. Our main products include yoga sets, yoga pants, running sportswear, and blank workout apparel.
All fabrics pass SGS and OEKO-TEX international certification.
We follow a strict and efficient workflow to bring your sportswear concepts from initial ideas to final bulk delivery smoothly.
After reviewing your customisation requirements, order quantity, and timeline, a dedicated consultant is assigned to your account.
Our CAD designers create production patterns from your tech pack, design drawings, or reference samples. We accept AI, PDF, and tech pack files. For muslim clothing, pattern development includes modesty-compliant fit verification and coverage adjustment.
You receive fabric swatches with verified opacity data, colour cards, and compliance test reports (OEKO-TEX) for approval. We offer 12,000+ fabric and colour options, plus custom fabric development for specific opacity and drape requirements.
Fabric is pre-shrunk, tested for opacity, and cut according to approved patterns. A pre-production sample is produced for your approval before bulk cutting begins. Hijab edge construction and prayer dress length verified at this stage.
Flatlock, overlock, and coverstitch construction performed in-house. In-line quality checks at each production stage, including measurement verification, colour consistency spot-checks, and opacity verification.
100% full inspection with before packing. Compliance documentation provided for customs clearance. Photos and videos shared for your confirmation before dispatch.
Served over 130 global fitness, yoga and activewear brands, repeat customer repurchase rate hits 98%. Free factory on-site inspection arrangement for clients with order quantity over 300 pcs, virtual video factory tour support for overseas buyers.
Standard MOQ is 100 pieces per colour and style. Mixed sizes and multiple waist designs are accepted to reduce inventory costs. Sample orders have no minimum quantity requirement.
Yes. We develop scrunch butt leggings, crossover waist pants, side slit flare pants, pocket leggings, and seamless ribbed designs. You provide a tech pack or reference images; our team offers free ODM pattern development. Customisable details include waist height, inseam, labels, hangtags, and brand packaging.
4-way stretch butter nylon spandex, ribbed knit, seamless compression fabric, quick-dry blends, GRS recycled fabric, and UPF 50+ matte material. All pass anti-pilling, colour fastness, and stretch recovery tests.
Pre-production samples take 5–15 working days after confirmation. Bulk orders require 25–35 working days. 15-day rush production is available for seasonal launches.
3D silicone print, water-based screen print, heat transfer, jacquard labels, embroidery, and all-over sublimation. All decorations resist cracking, peeling, and fading after repeated washing.
Yes. We are an integrated sportswear manufacturer with complete cutting, sewing, printing, and washing workshops — no middlemen. Buyers can book free online video tours at any time. On-site factory visits are available by prior appointment. Monthly capacity reaches 500,000 units.
No. We sign NDAs with all private label clients. Your exclusive silhouettes, prints, and tech packs will never be shared with other brands. Pattern files are stored securely for future reorders with no additional pattern fees.